Nrog lub ntiaj teb no cov yas txwv tsis pub muaj zog thiab cov neeg siv khoom ib puag ncig kev paub txog kev nce siab, kraft ntawv hnab tau hloov los ntawm "zoo- rau- muaj" kev xaiv mus rau qhov tsim nyog hauv khw muag khoom, kev pabcuam zaub mov, thiab ntim khoom plig. Txawm hais tias nws yog lub khw kas fes ntawm lub ces kaum lossis lub khw muag khoom loj, cov hnab ntawv kraft tau xyaum txhua qhov chaw. Hauv qab scenes, lubSemi Tsis Siv Neeg Kraft Daim Ntawv Hnab Tshuabua lub luag haujlwm tseem ceeb rau cov khoom me me thiab nruab nrab - ntim ntim, ua lub luag haujlwm tseem ceeb tshaj li cov neeg feem coob paub.
Yog tias koj nyuam qhuav pib hauv kev lag luam, tej zaum koj yuav xav tsis thoob: yuav ua li cas raws nraim li lub semi- tsis siv neeg lub tshuab tig lub tiaj, tsis zoo ntawm daim ntawv kraft rau hauv cov txheej txheem ua tiav, lub hnab ntawv ruaj khov? Cov kauj ruam twg yog tag nrho cov kab ntau lawm tiag tiag? Kab lus no taug kev los ntawm cov txheej txheem txij li pib mus rau qhov kawg, rhuav tshem txhua theem kom tsis muaj dab tsi poob hauv kev txhais lus.
1. Raw Material Preparation - Cov ntawv zoo ua cov hnab zoo
Txhua yam pib nrog xaiv cov ntawv.
Qhov zoo ntawm lub hnab ntawv kraft nyob ntawm nws cov khoom siv raw ntau dua li lwm yam. Hauv kev tsim khoom, kraft ntawv feem ntau tuaj nyob rau hauv ob hom: ntuj (xim av) thiab bleached (dawb). Cov ntawv hnyav feem ntau yog li ntawm 70 g / m² txog 250 g / m². Cov ntawv hnyav dua txhais tau tias lub hnab tuab dua thiab muaj zog dua. Qhov hnyav ntawm 120-150 g / m² yog qhov qub rau cov hnab yuav khoom. Hnyav- lub luag haujlwm ntim khoom lag luam yuav xav tau 200 g / m² lossis ntau dua.
Cov khoom siv raw feem ntau tuaj txog ntawm lub Hoobkas hauv cov jumbo yob loj. Thawj kauj ruam yog slitting. Cov neeg ua haujlwm siv lub slitting rewinder los txiav qhov dav jumbo yob rau hauv cov yob yob uas phim lub hnab lub hom phiaj dav. Cov kauj ruam no yuav zoo li yooj yim, tab sis qhov loj me yog qhov tseem ceeb. Txawm tias qhov sib txawv ntawm 1 hli hauv qhov dav tuaj yeem ua rau muaj teeb meem hauv folding thiab kev sib txuas. Cov neeg ua haujlwm yuav tsum ua tib zoo teeb tsa cov hniav sib nrug thiab cov ntawv nruj. Qhov no ua kom cov txiav kom huv si thiab du, tsis muaj frayed npoo los yog wrinkles.
Cov lus qhia ceev: Thaum khaws cov ntawv kraft yob, ua tib zoo saib xyuas qhov ntsuas kub thiab av noo. Kraft daim ntawv absorbs noo noo los ntawm huab cua, uas ua rau deformation. Factory humidity yuav tsum tau khaws cia ntawm 50% thiab 65%.
2. Printing - Tig lub hnab rau hauv lub hnab ntim khoom
Tsis yog txhua lub hnab ntawv kraft xav tau luam ntawv, tab sis hauv cov ntawv thov kev lag luam, ntau dua 90% ntawm kev txiav txim suav nrog cov logos, hom xim, lossis cov ntaub ntawv khoom. Lub sijhawm luam ntawv feem ntau ua tiav ua ntej lub hnab tsim.
Hauv ib nrab - tsis siv neeg ntau lawm kab, flexographic luam ntawv yog txoj kev siv dav tshaj plaws. Nws ua haujlwm los ntawm kev txav eco- dej tus phooj ywg-raws li tus cwj mem los ntawm cov ntawv muag muag (zoo ib yam li letterpress) ncaj nraim rau ntawm daim ntawv. Flexo luam ntawv muaj ob peb lub ntsiab lus zoo: kev kub ceev, tus nqi qis, ceev kom qhuav, thiab dej-raws li inks uas ua tau raws li cov zaub mov- qib ntim cov cai ib puag ncig. Rau cov neeg siv khoom uas xav tau cov xim sib xws - xws li hom xim xim - offset lossis gravure luam ntawv yuav xav tau hloov.
Tom qab luam ntawv, daim ntawv mus rau hauv qhov kub - cua tshuab ziab khaub ncaws los yog lub tshuab ziab khaub ncaws infrared. Qhov no kho tus number case sai sai thiab tsis txhob smudging los yog kos npe thaum cov nplooj ntawv yog stacked.
Qhov teeb meem: Yog tias koj pom tias kev sau npe tsis raug thaum luam ntawv, thawj zaug xyuas seb qhov web nro puas sib npaug, tom qab ntawd xyuas kom meej tias daim ntawv luam ntawv tsis tau xoob. Ob yam no suav nrog rau feem coob ntawm cov teeb meem kev sau npe.
3. Lub Hnab Lub Cev Tsim - Cov kauj ruam tseem ceeb ntawm lub tiaj tus mus rau peb-Dimensional
Qhov no yog theem tseem ceeb tshaj plaws ntawm tag nrho cov txheej txheem. Qhov no yog qhov uas Semi Automatic Kraft Paper Bag Tshuab ua nws txoj haujlwm tseem ceeb.
Cias muab, lub hnab lub cev tsim siv ib daim ntawv tiaj tus thiab yob nws mus rau hauv lub raj - lub cev lub cev. Nov yog qhov nws ua haujlwm li cas:
3.1 Creasing thiab Sab Folding
Cov ntawv luam tawm (lossis tsis tau luam tawm) ua ntej dhau los ntawm qhov chaw nres tsheb creasing. Txoj hauj lwm ntawm creasing yog nias kom meej fold kab ua ntej. Qhov no ua kom cov kab folding raws nraim. Rau cov square-cov hnab hauv qab, cov creases rau sab gussets yuav tsum tau nias rau hauv. Cov no yog cov foldable sab uas cia lub hnab qhib thiab muab nws peb - qhov loj me thiab chav nyob sab hauv.
3.2 Tube txoj kev
Daim ntawv lub vev xaib pub los ntawm kev qhia cov menyuam mus rau yav dhau los - ib lub conical lossis wedge- zoo li cov lus qhia hlau.
Raws li daim ntawv qhwv ib ncig ntawm lub qub, ob sab ntug sib tshooj los ntawm tus nqi teev. Qhov no feem ntau yog 15 mus rau 25 mm. Ib lub nplaum nplaum muab cov nplaum rau ntawm qhov sib tshooj sib npaug. Tom qab ntawd lub siab rollers nias lub seam ua ke. Qhov no ua rau lub raj ntawv txuas ntxiv.
Ntawm ib nrab- cov cuab yeej siv tsis siv neeg, cov kauj ruam no feem ntau yuav tsum muaj kev pabcuam phau ntawv rau kev pib noj cov ntawv thiab kev sib tw. TOperators pub rau pem hauv ntej ntug rau pem hauv ntej ntug thiab lub tshuab yuav siv sij hawm tshaj kev sib txuas, compression thiab xa. Qhov ntawd yog qhov "semi- tsis siv neeg" daim ntawv lo los rau hauv - tshuab ua cov txheej txheem tseem ceeb, tab sis tseem cia siab rau tib neeg cov tswv yim rau kev pub noj thawj zaug thiab kev taw qhia.
3.2 Txiav rau Length
Thaum ua lub raj txuas txuas ntxiv, nws yuav tsum tau txiav rau hauv nyias lub hnab ntev. Semi- cov tshuab tsis siv neeg feem ntau yog siv cov riam txiav los yog pneumatically tsav guillotine txiav. Txhua qhov txiav ua rau ib lub hnab lub cev. Txiav qhov tseeb ncaj qha cuam tshuam rau qhov siab siab ntawm lub hnab tiav, uas feem ntau khaws cia hauv ± 1 hli.
Lus Cim: Cov hniav txiav yuav tsum tau muab cov ntse ntse los yog hloov. Cov nplooj npub ua cov npoo ntxhib, thiab qhov ntawd ua rau lub hnab tiav zoo li cas.
4. Hauv qab folding thiab sealing - Dab tsi txiav txim siab npaum li cas lub hnab nqa tau
Lub hnab lub cev yog tsim tab sis hauv qab yog tseem qhib - txhua yam tso rau hauv yuav poob los ntawm. Hauv qab folding thiab sealing yog li ib kauj ruam tseem ceeb.
4.1 Hauv qab Folding
Lub cev lub hnab txiav yog pauv mus rau qhov chaw tsim khoom hauv qab. Lub tshuab cia li folds plaub hauv qab flaps (ob luv "pob ntseg" flaps thiab ob ntev "hauv qab" flaps) ua ke. Ua ntej ob lub tsho luv luv quav rau sab hauv, tom qab ntawd ob lub ntsej muag ntev quav rau lawv, tsim kom muaj kev sib tshuam sib tshuam - qauv hauv qab. Qhov "cross hauv qab" lossis "square hauv qab" tsim yog cov khoom siv dav tshaj plaws hauv qab lub hnab hauv khw vim tias nws muaj qhov hnyav dua -cov kabmob muaj peev xwm thiab kev ruaj ntseg.
4.2 Gluing thiab nias
Thaum lub sij hawm los yog tam sim ntawd tom qab folding, nplaum - ib yamkub yaj kua nplaumlos yogdej-raws li kua nplaum- yog siv rau qhov sib txuas ntawm cov flaps. Kub yaj daim ntawv thov kub yog feem ntau tswj ntawm160℃thiab 180 degree. Tsawg dhau thiab daim ntawv cog lus yuav tsis tuav; siab dhau thiab daim ntawv scorches. Tom qab daim ntawv thov kua nplaum, lub phaj siab exerts 0.3-0.5 MPa ntawm lub siab rau 1-2 vib nas this, cia cov nplaum nkag mus rau hauv daim ntawv fibers thiab kho tag nrho.
Hauv ib nrab- tsis siv neeg ntau lawm, qhov chaw nres tsheb hauv qab folding feem ntau yuav tsum muaj kev koom tes nrog phau ntawv. Tus neeg teb xov tooj muab txhua lub hnab txiav lub cev mus rau hauv qab txoj kev tuag, thiab lub tshuab ua tiav cov folding thiab nias. Ib tus neeg ua haujlwm paub txog tuaj yeem ua 15-25 hnab ib feeb, yielding kwv yees li 7,000-12,000 hnab rau 8-teev ua haujlwm.
5. Kov Kev Txuas Ntxiv - Kev Ua tiav Kov rau Lub Hnab Khw
Rau lub hnab yuav khoom thiab hnab khoom plig, tes yog tus qauv. Kev tuav tuav feem ntau yog kho raws li kev ua haujlwm sib cais, ua tom qab lub hnab lub cev thiab hauv qab yog ob qho tib si tiav.
Muaj peb hom kev tuav tes:
| Kov hom | Khoom siv | Txoj kev txuas | Daim ntawv thov |
|---|---|---|---|
| Twisted ntawv kov | Twisted kraft ntawv qaum | Punch + kua nplaum fixation | Cov hnab ntim khoom, hnab ris tsho |
| Paj rwb / nylon hlua kov | Paj rwb los yog PP hlua | Punch + hlau grommet | Khoom plig hnab, khoom kim heev |
| Flat daim kab xev kov | Kraft daim kab xev | Direct paste hauv lub hnab qhib | Khoom noj khoom haus hnab, bakery hnab |
Thaum lub sij hawm tuav installation, lub tshuab ua ntej punches qhov ntawm ob sab ntawm lub hnab qhib, ces hlua yog threaded los ntawm thiab ob qho tag nrho yog ruaj nrog nplaum los yog hlau grommets. Ntawm cov tshuab semi- tsis siv neeg, qhov xuas nrig ntaus feem ntau ua nrog ko taw- ua haujlwm xuas nrig ntaus. Tom qab ntawd txoj hlua threading thiab kho yog ua los ntawm tes. Cov kauj ruam no xav tau qhov tseeb heev. Yog tias ob lub qhov tsis tau muab tso sib npaug, lub hnab yuav dai nkhaus thaum nqa, thiab qhov ntawd zoo li phem heev.
6. Kev soj ntsuam zoo - Cov kauj ruam koj hla tsis tau
Kev kuaj xyuas zoo yog xav tau ob qho tib si thaum ua lub hnab thiab ua ntej xa khoom kawg. Cov khoom tseem ceeb uas yuav tsum tau kuaj xyuas yog:
Kev kuaj qhov loj: Lub hnab dav, qhov siab, qhov tob, thiab qhov dav hauv qab yuav tsum nyob rau hauv qhov txwv pub rau ntawm daim duab.
Kev luam ntawv zoo: Cov qauv tsim yuav tsum meej, cov xim yuav tsum phim cov qauv pom zoo, thiab yuav tsum tsis muaj kev luam ntawv tsis raug lossis tsis muaj dab tsi.
Bond lub zog: Sab seam thiab hauv qab daim ntawv cog lus yuav tsum muaj zog, tsis muaj cov khaubncaws sab nraud povtseg thiab tsis muaj kua nplaum tawm.
Kev kuaj pom pom: Txiav yuav tsum huv si, creases yuav tsum tau txoj cai, thiab daim ntawv saum npoo yuav tsum tsis muaj stains lossis puas.
Kov lub zog: rub cov tes los ntsuas qhov hnyav npaum li cas lawv tuaj yeem tuav tau (feem ntau tsawg kawg yog 3-5 kg). Cov chaw tsim khoom loj me me yuav siv cov jigs tshuaj xyuas yooj yim thiab cov cuab yeej ntsuas tensile. Cov chaw tsim khoom me me tuaj yeem siv cov jigs soj ntsuam yooj yim thiab cov cuab yeej ntsuas tensile.
7. Kev suav thiab ntim khoom - Zoo thiab npaj rau kev xa khoom
Cov kauj ruam kawg yog suav thiab ntim. Cov hnab zoo tau muab tso rau hauv cov pob khoom zoo, feem ntau yog 50 lossis 100 ib pob. Tom qab ntawd lawv tau qhwv hauv kraft ntawv lossis OPP zaj duab xis. Tom qab ntawd, lawv muab tso rau hauv cov thawv los yog muab tso ncaj qha rau hauv pallets. Sab nraum lub pob yog sau nrog cov khoom specs, kom muaj nuj nqis, hnub tsim khoom, thiab batch naj npawb. Qhov no ua rau nws yooj yim rau cov neeg siv khoom los xyuas thiab rau lub tsev khaws khoom kom tswj tau.
Semi- Tsis Siv Neeg vs. Tsis Siv Neeg Tsis Siv Neeg: Koj Yuav Tsum Xaiv Qhov twg?
Semi-Automatic vs. Lub sijhawm no, koj tuaj yeem nug: yog tias cov khoom siv tsis siv neeg puv tuaj yeem ua tau ntau lub hnab, yog vim li cas coob tus neeg tseem xaiv semi- tshuab tsis siv neeg? Qhov tseeb yog, ob leeg muaj lawv tus kheej siv.
Semi-cov txiaj ntsig tsis siv neeg:qis pib- nce nqi (feem ntau yog 1/3 txog 1/5 ntawm txoj kab tsis siv neeg tag nrho), yooj yim rau kev kawm thiab khiav, zoo rau kev hloov pauv me me-batch thiab ntau hom hnab, thiab lub sijhawm luv luv thaum koj hloov lub hnab loj.
Cov txiaj ntsig tsis siv neeg tag nrho:ceev dua (300–600 hnab ib feeb ua tau), tsawg tus neeg ua haujlwm xav tau, ntau dua lub hnab zoo, thiab zoo rau loj thiab tib yam - hom xaj.
Rau cov neeg tsim lub hnab me me thiab nruab nrab uas ua rau qis dua 5 lab lub hnab hauv ib xyoos, lossis rau cov uas feem ntau hloov lub hnab ntim rau kev txiav txim sib txawv, semi-automatic kraft paper bag machine feem ntau muab qhov zoo tshaj plaws rau cov nyiaj.
Cov lus nug nquag
Q1: Muaj pes tsawg lub hnab tuaj yeem ua lub tshuab semi- tsis siv neeg lub hnab ntim khoom ib teev?
A: Nws nyob ntawm lub hnab nyuaj thiab theem kev txawj ntawm tus neeg teb xov tooj. Rau cov qauv square-cov hnab ntim khoom hauv qab, cov khoom tso tawm feem ntau yog li ntawm 800 txog 1,200 hnab hauv ib teev. Yooj yim peb -sab- foob lub hnab tiaj tus tuaj yeem ncav cuag 1,500 lossis ntau dua.
Q2: Puas muaj kev cai ib puag ncig rau cov nplaum siv hauv kraft daim ntawv ntim khoom?
A: Yog. Yog hais tias lub hnab yog npaj rau zaub mov-hu rau lub ntim khoom (xws li lub hnab bakery los yog lub hnab nqa tawm), zaub mov- qib adhesives uas ua raws li cov qauv tsim nyog (xws li GB 9685) yuav tsum tau siv. Txawm tias tsis yog - siv khoom noj, dej-raws li lossis eco- cov nplaum nplaum kub yaj zoo dua kom lub hnab nyob ib puag ncig.
Q3: Muaj pes tsawg tus neeg yuav tsum tau ua haujlwm ib nrab - tsis siv neeg kraft ntawv hnab tshuab?
A: Feem ntau 2-3 tus neeg. Ib tug neeg muab tso rau hauv daim ntawv thiab khiav lub tshuab. Lwm tus neeg thauj khoom hauv qab qhov chaw nres tsheb. Thiab yog tias xav tau kev kho kho, tus neeg thib peb ntxiv rau cov kauj ruam ntawd.
Q4: Qhov chaw hauv pem teb xav tau ntau npaum li cas rau cov khoom siv?
A: Ib tag nrho ib nrab - tsis siv neeg lub hnab kab (nrog rau kev txiav, luam ntawv, lub hnab tsim, thiab kho kho) xav tau li ntawm 150-250 square meters ntawm qhov chaw ua haujlwm. Qhov no nyob ntawm seb koj teeb tsa li cas.
Q5: Yam dab tsi txiav txim siab txog kev thauj khoom- lub peev xwm ntawm lub hnab ntawv kraft?
A: Peb yam tseem ceeb: daim ntawv hnyav (cov ntawv hnyav dua), hom hauv qab (square hauv qab muaj zog dua li hauv qab), thiab cov kua nplaum zoo (txawm cov kua nplaum zoo yog qhov yuav tsum tau ua). Tus qauv 150 g / m² square-kraft hnab hauv qab feem ntau tuaj yeem tuav 5-8 kg.
Kev xav zaum kawg
Thaum kawg, cov txheej txheem ntws ntawm ib nrab - tsis siv neeg kraft ntawv lub hnab tshuab muaj xya kauj ruam: xaiv ntawv, luam ntawv, sib sau, hauv qab folding, tuav txuas, tshuaj xyuas zoo, thiab ntim khoom. Txhua kauj ruam coj mus rau ib qho tom ntej, thiab txhua qhov yuam kev ntawm txoj kev tuaj yeem ua rau qhov zoo ntawm lub hnab kawg. Rau ib tus neeg tshiab rau kev lag luam, kev paub txog cov txheej txheem kev khiav hauj lwm ntawm txhua theem - thiab tsim cov khoom siv tseem ceeb - tseem ceeb tshaj li kev caum tom qab lub tshuab siab tshaj plaws.
Tom qab tag nrho, cov hnab ntawv yuav zoo li yooj yim ntawm qhov chaw, tab sis ua tau zoo thiab tsis tu ncua los tswj txhua txhua txheej txheem txheej txheem. Vam tias tsab xov xwm no yuav pab tau yog tias koj tab tom nrhiav kom nkag siab zoo dua li cas lub hnab ua haujlwm tiag tiag.







