Yog tias koj puas tau saib kab ntawv lub hnab uas luam tawm offline - lub hnab luam tawm hauv ib lub chaw, ces thauj mus rau lwm qhov rau kev tsim - koj tau pom ntau npaum li cas tuav tau ntxiv rau qhov tsis muaj laj thawj ua haujlwm. Txhua qhov touchpoint yog lub sijhawm rau kev puas tsuaj, ncua sijhawm, thiab tus nqi. Kev hloov mus rau inline luam ntawv nyob rau hauv daim ntawv lub hnab raug tshem tawm cov touchpoints los ntawm kev luam ntawv ncaj qha rau ntawm txoj kab, thiab cov efficiency nce tsis marginal - lawv hloov cov kev lag luam ntau lawm.
Kab lus no piav qhia txog yuav ua li cas cov tshuab luam ntawv inline ua haujlwm hauv lub hnab - ua haujlwm, qhov twg qhov txiaj ntsig tau los ntawm, thiab yuav tsum xav txog dab tsi thaum ntsuas cov khoom siv.
Qhov "Inline Printing" txhais tau li cas hauv cov ntsiab lus no
Inline printing yog hais txog lub tshuab luam ntawv - feem ntau flexographic - kev sib xyaw ncaj qha rau hauv cov ntawv hnab ua kab, es tsis yog cov txheej txheem sab saud lossis sab saud. Daim ntawv lub vev xaib yog luam tawm thaum nws nkag mus rau hauv lub hnab ntim tshuab, thiab lub vev xaib luam tawm txav ncaj qha mus rau hauv cov txheej txheem yam tsis muaj rewinding lossis cais tuav.
A Ntawv Hnab Tshuab nrog tshuab luam ntawv ntawm kabyog li ntawd tsis yog ob lub tshuab tso rau ntawm ib sab. Nws yog ib qho kev sib koom ua ke uas qhov chaw luam ntawv, ntu ziab, thiab ua ntu yog synchronized ntawm ib qho kev tswj hwm platform. Kev sau npe, lub vev xaib nruj, thiab lub tshuab ceev tau tswj hwm raws li ib txheej txheem es tsis yog ob txoj haujlwm ywj pheej.
Efficiency Gain 1: Tshem tawm ntawm Rewinding thiab Re-Unwinding
Lub sijhawm poob loj tshaj plaws hauv kev luam ntawv offline yog qhov rov ua dua -unwind voj voog.
Hauv kev ua haujlwm offline, cov ntawv luam tawm yuav tsum tau rov ua dua tom qab luam ntawv, thauj (qee zaum hla cov chaw), ua haujlwm, tom qab ntawd rov ua dua ntawm lub hnab ntim tshuab. Txhua yam ntawm cov kauj ruam no yog tuav lub sij hawm, kev cia khoom, thiab kev pheej hmoo ntawm kev puas tsuaj hauv lub vev xaib lossis kev sib kis.
Inline luam ntawv tshem tawm qhov nruab nrab yob nkaus. Daim ntawv sau los ntawm lub unwind sawv ntawm qhov chaw luam ntawv ncaj qha mus rau hauv lub hnab qub. Tsis muaj rewinding, tsis muaj kev tuav thib ob, thiab tsis muaj sij hawm staging. Rau ib lub chaw khiav ntau SKUs ib hnub twg, qhov no tshem tawm ib qho ntawm qhov tseem ceeb tshaj plaws uas tsis yog - lub sijhawm tsim khoom.
Kev txuag lub sij hawm muaj txiaj ntsig tshwj xeeb ntawm kev khiav luv. Thaum kev hloov pauv tshwm sim ntau zaus hauv ib qho kev hloov pauv, lub sijhawm sib sau ua ke poob rau yob tuav hla ib lub lis piam tuaj yeem sib npaug tag nrho kev hloov pauv ntawm kev tsim khoom.
Efficiency Gain 2: Txo cov ntawv sau npe poob thiab cov khoom pov tseg
Offline luam ntawv qhia txog kev pheej hmoo rau kev sau npe uas tsis muaj nyob hauv cov tshuab hauv kab. Thaum cov ntawv luam tawm ua ntej - yob ntim rau hauv lub hnab ntim tshuab, luam tawm - rau - txiav kev sau npe yuav tsum raug tsim los ntawm kos - thiab ib qho misalignment ua seem kom txog thaum tus neeg teb xov tooj kho nws.
Nyob rau hauv ib qho inline system, luam ntawv sau npe yog khaws cia tsis tu ncua los ntawm lub tshuab tswj qhov system. Lub chaw luam ntawv thiab lub hnab yav dhau los qhia lub sijhawm siv, yog li txoj haujlwm txiav yog ib txwm synchronized rau cov ntawv luam rov qab. Cov tshuab niaj hnub no nrog servo-tsav lub tog raj kheej luam ntawv thiab kev kho cov ntawv sau npe tsis siv neeg txo qhov pib- khib nyiab kom ze zero.
Rau kev ua haujlwm khiav ntau yam luam tawm rov ua dua lossis hloov pauv tsis tu ncua, qhov no txo qis hauv kev pib-cov khoom pov tseg sai sai. Ib qho chaw uas yav tas los muab pov tseg 30-50 meters ntawm cov khoom ib qho kev hloov pauv vim kev sau npe kho yuav txo qis rau qis dua 5 meters nrog kev tswj kev sau npe hauv kab.
Efficiency nce 3: Kev hloov pauv sai dua thiab lub sij hawm luv dua
Cov neeg siv khoom xaj cov hnab ntawv luam tawm feem ntau ua haujlwm ntawm cov sij hawm txhuas ntsuas hauv hnub lossis lub lis piam, tsis yog hli. Kev luam ntawv offline ncua sij hawm ua cov hmoov txhuas vim nws yuav tsum tau teem sijhawm ob theem kev tsim khoom sib cais - luam ntawv thiab lub hnab tsim - txhua tus nrog nws tus kheej batch logic thiab qhov tseem ceeb.
Inline printing tsoo qhov no rau hauv ib kauj ruam ntau lawm. Thaum qhov kev txiav txim raug tso tawm rau hauv pem teb, nws txav mus los ntawm ib kab thiab nkoj raws li lub hnab tiav. Cov txiaj ntsig zoo ntawm lub sij hawm txhuas tuaj yeem ua tau ntau yam: ob - lub lis piam xaj xaj (lub sijhawm luam tawm + daim ntawv teev sijhawm + kev thauj mus los ntawm lawv) dhau los ua 2-3 hnub lub voj voog.
Rau cov tuam txhab cog lus lossis cov hloov pauv sib tw ntawm kev xa khoom ceev, qhov no feem ntau yog thawj qhov laj thawj txav mus rau inline luam ntawv. Cov cuab yeej siv nws tus kheej yuav tsis khiav nrawm dua, tab sis qhov kawg - mus rau - qhov kawg ntawm kev xa tawm yog qhov tseem ceeb dua vim tias muaj cov txheej txheem tsawg dua ntawm kev txiav txim nkag thiab cov khoom tiav.
Efficiency Gain 4: Kev Ua Haujlwm thiab Pem Teb Chaw Ua Haujlwm Zoo
Ob txheej txheem sib cais - luam ntawv thiab lub hnab tsim - yuav tsum muaj ob pawg neeg ua haujlwm, lossis tsawg kawg ib tus neeg teb xov tooj npog ob lub tshuab nrog nquag txav ntawm lawv. Inline printing consolidates lub lag luam: ib tus neeg teb xov tooj tswj tag nrho cov txheej txheem los ntawm unwind los ntawm cov ntawv luam tawm lub hnab.
Pem teb chaw ua raws tib lub logic. Ob lub tshuab nrog qhov chaw tsis nyob nruab nrab ntawm lawv xav tau ntau qhov chaw hauv pem teb ntau dua li ib txoj kab sib xyaw. Rau cov chaw uas muaj qhov chaw txwv lossis cov nqi xauj tsev siab, kev txo hneev taw ib leeg tuaj yeem ua pov thawj cov cuab yeej siv.
A Ntawv Hnab Tshuab nrog tshuab luam ntawv ntawm kabkuj simplifies cov ntaub ntawv ntws. Nws muaj ib lub ntsiab lus unwind, ib qhov tso zis taw tes, thiab ib txheej ntawm cov khoom siv khib nyiab. Qhov no txo cov cuab yeej pabcuam - conveyors, turnbars, nro stands - uas yuav xav tau los txuas cov ntawv luam tawm thiab kev ua haujlwm.
Kev txiav txim siab txog kev: Dab tsi tiag tiag hauv kev xaiv khoom siv
Tsis yog txhua lub tshuab luam ntawv inline xa cov txiaj ntsig zoo tib yam. Cov lus qhia hauv qab no txiav txim siab seb lub kaw lus puas ua haujlwm hauv kev tsim khoom lossis tsim cov fwj tshiab.
| Specification | Vim Li Cas Nws Tseem Ceeb |
|---|---|
| Number of print stations (xim) | 4-xim tshuab npog feem ntau lub hnab muag khoom yuav tsum tau; 6-8 xim xav tau rau cov duab zoo nkauj |
| Kev sau npe | Servo- tsav nrog kev kho tsis siv neeg tshem tawm kev hloov kho ntawm phau ntawv thiab txo cov khoom pov tseg |
| Txoj kev ziab kom qhuav | Kub- huab cua los yog IR ziab yuav tsum phim txoj kab ceev; qhuav tsis txaus tsim thaiv lossis rub -tawm |
| Web dav compatibility | Yuav tsum npog koj lub hnab ntim tag nrho yam tsis muaj cov khib nyiab ntau dhau |
| Luam rov ntau yam | Txiav txim siab yam tsawg kawg nkaus thiab siab tshaj lub hnab ntev uas tuaj yeem luam tawm hauv kab |
| Tswj kev sib koom ua ke | PLC-raws li ib leeg- kev tswj lub platform yog qhov tseem ceeb; cais controllers rau luam thiab sib sau tsim teeb meem synchronization |
| Quick-hloov anilox/sleeve system | Txo cov sij hawm hloov xim - tseem ceeb rau ntau -SKU cov haujlwm |
Lub tshuab uas zoo li muaj peev xwm ntawm cov kab siab tshaj plaws tab sis tsis muaj kev sau npe kom zoo automation yuav ua rau lub tshuab qeeb me ntsis nrog cov kev tswj xyuas zoo dua hauv txhua qhov chaw tsim khoom tiag.
Thaum Inline Printing Tsis Txaus Siab
Nws tsim nyog ua ncaj ncees txog kev txwv. Inline printing tsis yog universally superior rau offline printing.
Kev luam ntawv ntev heev ua haujlwm nrog ib tus qauv tsim feem ntau tau txais txiaj ntsig los ntawm cov cuab yeej luam ntawv siab ua haujlwm ntawm kev nrawm dua li cov kab sib xyaw ua tiav. Lub hnab ntim tshuab dhau los ua qhov txwv ntawm qhov system inline; lub tshuab luam ntawv standalone tsis muaj qhov txwv.
Cov kev cai luam ntawv nyuaj heev - 8+ xim, tshwj xeeb inks, lossis nruj txheej txheem luam ntawv - tuaj yeem tshaj qhov chaw nres tsheb hauv flexo tuaj yeem xa tuaj. Cov no tau ua haujlwm zoo dua ntawm cov xovxwm tshwj xeeb nrog kev tswj hwm offline.
Ntau lub hnab hom los ntawm ib lub hnab luam tawm ib zaug - yog tias ib qho qauv luam tawm pub rau ntau txoj kab uas tsim cov hnab sib txawv, offline luam ntawv muab kev yooj yim dua li cas cov ntaub ntawv luam tawm tau faib.
Rau feem ntau cov khw muag khoom tus qauv thiab cov ntawv ntim hnab ntawv (1-6 xim, rov txiav txim dua, sib xyaw-SKU ntau lawm), inline printing yog qhov kev xaiv zoo dua. Cov kev zam yog cov teeb meem niche ntau dua li txoj cai.
Cov cuab yeej siv tau zoo thiab muaj peev xwm tsim tau
Qhov kev ua tau zoo ntawm qhov system inline nyob ntawm qhov kev sib koom ua ke zoo ntawm qhov chaw luam ntawv thiab lub hnab qub. Kev sib koom ua ke tsis zoo raug kev txom nyem los ntawm kev tsis sib haum xeeb ntawm lub vev xaib ntawm ntu, kev sau npe drift ntawm kev nrawm dua, thiab kev nkag tau yooj yim rau kev saib xyuas.
Zhejiang Allwell Intelligent Technology Co., Ltd. (Allwell), nrhiav tau nyob rau hauv 2006 thiab raws li nyob rau hauv Pingyang County's Binhai Tshiab Industrial Zone, Zhejiang Province, yog ib tug tshwj xeeb daim ntawv hnab machinery chaw tsim tshuaj paus nrog ntau tshaj 400 neeg ua hauj lwm thiab ib tug 13,000 m² ntau lawm chaw. Lub tuam txhab tau nqis peev ntau dua $ 25 lab hauv CNC machining chaw los ntawm Nyij Pooj (MAZAK thiab OKUMA hom) los tsim cov hnab ntawv tshuab ntawm kev sib tw thoob ntiaj teb.
Allwell cov khoom lag luam npog cov hnab ntawv ua cov kev daws teeb meem, tsis yog -cov hnab ntim tshuab, cov tshuab tsim cov ntawv tais diav, thiab cov khoom siv luam ntawv suav nrog flexographic, gravure, digital, thiab tshuaj ntsuam tshuab luam ntawv. Rau cov neeg yuav khoom ntsuas aNtawv Hnab Tshuab nrog tshuab luam ntawv ntawm kab, Allwell lub peev xwm sib xyaw ua ke - kev tsim khoom ob lub hnab ntim tshuab thiab cov khoom siv luam ntawv - txhais tau hais tias kev sib koom ua ke inline yog tsim los ntawm es tsis yog retrofitted.
Cov ntsiab lus
Inline luam ntawv txhim kho lub hnab ntim cov ntawv ua haujlwm zoo los ntawm plaub lub hauv paus txheej txheem: tshem tawm cov kev sib tw nruab nrab, txo cov ntawv sau npe pov tseg, txo qhov hloov pauv thiab cov sij hawm txhuas, thiab sib sau ua haujlwm thiab cov chaw hauv pem teb. Ib tug kom raugNtawv Hnab Tshuab nrog tshuab luam ntawv ntawm kabhloov pauv kev lag luam ntawm cov hnab ntawv luam tawm - tsis yog los ntawm kev khiav nrawm dua hauv cov ntsiab lus meej, tab sis los ntawm kev tshem tawm qhov tsis yog - tus nqi - ntxiv cov kauj ruam uas ua rau cov haujlwm luam tawm offline.
Rau cov neeg hloov pauv thiab lub hnab ntim khoom sib tw ntawm kev xa khoom ceev, tus nqi ib lub hnab tiav, thiab kev hloov pauv thoob plaws SKUs, txoj hauv kev yog nce tus qauv ntau dua li qhov tshwj xeeb. Cov lus nug tsis yog seb inline luam ntawv txhim kho kev ua tau zoo - nws puas yog koj qhov kev ua haujlwm offline tam sim no npog lub sijhawm tuav ntau npaum li cas thiab cov khoom pov tseg nws tau tsim tawm tiag tiag.
