Dab tsi yog qhov sib txawv tseem ceeb ntawm automated thiab phau ntawv me me lub hnab ua tshuab

Tawm tsam keeb kwm yav dhau los ntawm kev loj hlob sai ntawm kev lag luam ntim khoom, thev naus laus zis iteration ntawm cov hnab ntawv me me tau hloov pauv ntau hom kev tsim khoom. Qhov sib txawv ntawm cov khoom siv hluav taws xob thiab cov khoom siv phau ntawv tsis txwv rau kev tsim khoom, tab sis kuj suav nrog kev tswj kom zoo, cov khoom siv hloov pauv thiab cov nqi khiav lag luam. Daim ntawv no tau txheeb xyuas qhov sib txawv tseem ceeb ntawm ob lub cuab yeej hauv cov ntsiab lus ntawm cov txheej txheem thev naus laus zis, txheej txheem tsim khoom thiab daim ntawv thov scenarios.
1.Fundamental sib txawv ntawm technical Architectures thiab tswj systems
1.1 Intelligent Control Systems rau Automated Equipment
Niaj hnub nimno tsis siv neeg hnab ntim tshuab txais PLC (Programmable Logic Controller) thiab tib neeg- tshuab interface kom paub ntau-axis synchronous txav. Piv txwv li, ib tug qauv siv rau siab -precision servo motors powered los ntawm hluav taws xob cam technology kom precisely tswj wrinkling, bonding, sib sau, thiab lwm yam, rau manufacturing raug ± 1 hli. Cov qauv kev tswj hwm no txhawb nqa huab -raws li qhov ntsuas qhov ntsuas thiab khaws cia, ua kom muaj kev hloov pauv sai ntawm cov txheej txheem tsim khoom ntawm cov khoom sib txawv.
Rau cov ntawv thov sensor, cov cuab yeej siv hluav taws xob tau nruab nrog cov khoom siv hluav taws xob sib txawv ntawm kev kho cov khoom siv hluav taws xob thiab cov tshuab tshawb xyuas qhov muag pom. Cov yav tas los xyuas kom meej cov ntaub ntawv los ntawm kev soj ntsuam cov ntawv tsis tu ncua thiab hloov kho txoj siv txoj siv sia, thaum lub sijhawm tom kawg tuaj yeem txheeb xyuas cov ntawv luam tawm tsis zoo lossis foob cov wrinkles me me li 0.05mm, ua kom tsis raug qis dua 0.3%. Tus qauv tshiab txawm suav nrog lub zog tawm tswv yim sensors uas tau hloov kho cov ntawv nplaum raws li cov tuab ntawm daim ntawv, txo cov ntawv cog lus sib txawv ntawm 250gsm tuab ntawv thiab 70gsm nyias daim ntawv kom tsawg dua 5%.
1.2 Cov kev txwv ntawm kev tswj xyuas cov khoom siv dag zog
Ib txwm xuas tes ua lub hnab ntim tshuab feem ntau yog nyob ntawm cam divider thiab pneumatic Cheebtsam los tswj, cov lus tsa suab trajectories yog tsau, nws yog qhov nyuaj rau kho. Piv txwv li, kev hloov kho qhov tob tob hauv cov qauv yooj yim yuav tsum tau hloov cov spacers ntawm cov thickness sib txawv, nrog rau cov qauv hloov lub sij hawm mus txog 40 feeb. Nws cov nplaum nplaum feem ntau yog siv lub taub ntim ruaj khov rau dispense, thiab thaum tuav cov ntawv hnyav sib txawv, nws yuav tsum tau hloov kho ntawm lub siab ntawm cov kua nplaum, feem ntau ua rau cov kua nplaum ntawm cov ntaub so ntswg los yog tsis txaus adhesion ntawm daim ntawv tuab.
Hauv kev ntsuam xyuas zoo, cov khoom siv dag siv dag zog tag nrho ntawm kev pom kev pom kev pom. Tom qab ob teev ntawm kev ua haujlwm tas mus li, tus neeg teb xov tooj qhov tseeb hauv kev txheeb xyuas qhov tsis xws luag tau poob mus rau 78 feem pua ​​​​ntawm qhov pib 92 feem pua, ua rau muaj kev pheej hmoo ntawm cov teeb meem zoo, cov ntaub ntawv qhia.
2.Kev sib txawv ntawm cov txheej txheem ntau lawm thiab kev ua haujlwm zoo
2.1 Tag Nrho -Txoj kev sib xyaw ua ke muaj peev xwm ntawm Cov Khoom Siv Hluav Taws Xob
Siab-kawg puv tsis siv neeg lub hnab ntim khoom paub txog kev ua tiav ntawm cov ntawv / ntawv nkag mus rau cov khoom tiav tiav. Nyob rau hauv cov ntaub ntawv ntawm ib tug qauv, cov txheej txheem tsim muaj xws li:
Tsis siv neeg pub khoom noj: Lub tshuab nqus tsev nqus cov khob ntim cov ntawv txuas ntxiv mus txog 120 ib feeb
Smart molding module: siv U-zoo li tus wrapping tshuab, tuav insertion thiab hauv qab sib sau ua ke nyob rau tib lub sij hawm, piv rau ib txwm txheej txheem, txo los ntawm peb kauj ruam khiav hauj lwm.
Dynamic adjustment system: raws li xim sensor sensor tawm tswv yim, yuav kho kom haum ntawm cov qauv luam tawm thiab lub hnab qhib
Cov cuab yeej tshuaj xyuas online: Kev teeb tsa lub koob yees duab ceev 360℃ntawm qhov kawg ntawm txhua lub hnab ntawv rau kev tshuaj xyuas
Qhov kev tsim ua ke no ua tiav cov khoom siv tag nrho ntawm ntau dua 85% ntawm cov cuab yeej siv, nrog lub peev xwm txhua hnub ntawm ntau dua 80,000 hnab rau ib lub tshuab, sib npaug rau kev ua haujlwm ntawm 20 tus neeg ua haujlwm txawj. Lub tuam txhab ntim khoom noj tau pom nws cov hnab ntim khoom noj kom ua tiav lub voj voog txiav los ntawm 72 teev mus rau yim teev tom qab qhia cov cuab yeej siv tshuab.
2.2 Phau Ntawv Cov Khoom Siv Segment Ntau Lawm Qauv.
Lub tshuab xuas tes ua lub hnab feem ntau siv cov txheej txheem ntawm "ib lub tshuab, ib txheej txheem" ​​', uas yuav tsum muaj cov khoom ua tiav ib nrab - cov khoom tiav yuav tsum tau xa los ntawm tes ntawm ntau theem. Nyob rau hauv cov ntaub ntawv ntawm tiaj tus - cov hnab ntim khoom hauv qab, cov txheej txheem suav nrog:
ntawv pub mis (nyob ntawm feeder stability)
Longitudinal creasing (kev tuav tswj ntawm crease log spacing yuav tsum tau)
Kab rov tav sib txuas (siv tus kws kho mob hniav-hom applicators)
Hauv qab txoj kev (los ntawm mechanical compression)
Handlebar reinforcement (manual insertion of handlebars)
Muaj cov kev ua haujlwm tseem ceeb hauv cov qauv tsim khoom no: cov khoom siv phau ntawv muaj lub sijhawm nruab nrab ntawm tsuas yog 400 teev thiab qhov nruab nrab ntawm 2.3 teev ib qho kev kho, ua rau cov khoom siv tsawg dua 60%, raws li ib qho nruab nrab - lub Hoobkas ntim khoom loj. Qhov tseem ceeb, muaj kev cia siab rau kev siv phau ntawv ntawm cov txheej txheem, txwv kev tsim khoom mus rau qhov siab tshaj plaws ntawm 15 hnab ib feeb.
3. Cov khoom hloov tau yooj yim thiab txheej txheem yooj yim
3.1 Broad Compatibility ntawm Automated Khoom
Txhawm rau ua kom tau raws li cov neeg xav tau ntau yam rau eco-cov ntaub ntawv ntim cov phooj ywg, niaj hnub siv lub hnab ntim khoom siv tshuab ua ke nrog ntau yam kev tsim kho thev naus laus zis los txhim kho kev hloov pauv ntawm cov ntaub ntawv:
Kev tswj qhov kub thiab txias: nruab nrog cov khoom siv hluav taws xob ywj pheej, tuaj yeem tswj qhov kub ntawm cov kua nplaum 40-}180 degrees celsius, tuaj yeem tswj cov dej nplaum nplaum, cov kua nplaum kub yaj, thiab lwm yam.
Kev tswj nruj: Kev sib txuas sib nqus particle nres nrog ultrasonic sensors, dynamic hloov ntawm nro ntawm 0.5 N thiab 50 N kom ruaj khov ntawv pub nyob rau hauv thaj tsam ntawm 20-300gsm
Cov txheej txheem extensibility: Modular tsim txhawb cov kev xaiv ua haujlwm, xws li txias - cov ntawv ci stamping modules rau cov qauv hlau xa mus rau ntawm daim ntawv hnab
Kev ntsuam xyuas ntawm ib lub koom haum qhia tau hais tias cov txiaj ntsig ntawm cov cuab yeej siv hluav taws xob yog 18 feem pua ​​​​cov ntsiab lus siab dua li cov khoom siv phau ntawv thaum ua cov khoom sib xyaw. Tshwj xeeb, laminar alignment alignment precision automated equipment tau khaws cia li ntawm ± ± 0.2mm ntawm cov khoom siv dag zog tau khaws cia nyob rau hauv ± 1.5mm cov khoom ntawm aluminium foil txheej ya raws resistant hnab ntawv.
3.2 Kev tswj cov khoom txwv tsis pub siv cov cuab yeej siv
Cov khoom siv niaj hnub yog tsim los rau cov ntawv kraft, tab sis cov khoom tshiab muaj qhov tsis zoo:
Gluing system: Tus kws kho mob hniav- hom applicators muaj teeb meem tswj dej-raws li adhesions ntawm tsawg- cov ntaub ntawv viscosity, feem ntau ua rau cov ntaub so ntswg seepage los yog tsis txaus daim ntawv adhesion
Kev tsim cov txheej txheem: taag tuag tsis tuaj yeem hloov mus rau qhov sib txawv thickness cov ntaub ntawv compression piv, txo qis hauv qab ntawm ntau tshaj 200 cm ntawm daim ntawv molding smoothness.
Kov mounting: phau ntawv tuav ntxig yog qhov nyuaj rau kev tswj xyuas qhov sib xws ntawm qhov chaw tuav, nrog cov ntaub ntawv soj ntsuam zoo uas qhia txog tus qauv kev sib txawv ntawm 3.2 hli piv rau 0.8 hli rau lub hnab ntim khoom siv.
Cov kev txwv no ua rau 2-3 npaug ntawm qhov tsis xws luag hauv cov khoom siv tes ua thaum tsim cov khoom plig zoo tshaj lossis cov hnab ntim tshwj xeeb.
4. Cov Nqi Ua Haujlwm thiab Kev Ntsuas ROI
4.1 Ntev - lub sij hawm tus nqi zoo ntawm cov cuab yeej siv tshuab
Thaum thawj zaug peev hauv cov hnab ntim cov hnab ntim khoom siv lub tshuab yog 3 mus rau 5 npaug ntau dua li cov khoom siv phau ntawv, lawv tag nrho cov nqi ntawm lub neej muaj txiaj ntsig zoo:
Cov nqi ua haujlwm: Kev ntsuas qhov tseeb ntawm 3,000-square-meter packing rhiav qhia tias cov kab ntau lawm yuav tsum tsuas yog 2 tus neeg ua haujlwm ib zaug, thaum phau ntawv tsim khoom tsuas yog 12 tus neeg ua haujlwm, txuag $ 840,000 tus nqi ua haujlwm hauv ib xyoos.
Cov ntaub ntawv pov tseg: 98% (15 feem pua ​​​​cov ntsiab lus ntau dua li cov khoom siv hauv phau ntawv) ntawm cov nplaum yog siv rau hauv cov cuab yeej siv tshuab, thiab cov ntawv siv tau poob ntawm 5 feem pua ​​​​rau 1.2 feem pua.
Cov nqi kho mob: Modular tsim ntawm cov cuab yeej siv hluav taws xob txo lub sijhawm hloov pauv rau cov khoom tseem ceeb tsawg dua 30 feeb, sawv cev rau 40 feem pua ​​​​txo cov nqi tu txhua xyoo piv rau cov khoom siv phau ntawv.
Ib qho kev lag luam ROI xam pom tau hais tias tom qab 24 lub hlis ntawm kev ua haujlwm tas mus li, cov nqi ntawm cov cuab yeej siv hluav taws xob yuav qis dua li cov khoom siv phau ntawv, thiab cov nqi zoo yuav nce ntxiv raws li kev tsim khoom nce.
4.2 luv-lub sij hawm hloov pauv tus nqi ntawm cov khoom siv phau ntawv
Cov cuab yeej siv phau ntawv tseem muaj cov txiaj ntsig tshwj xeeb hauv qab no rau cov khoom me me, ntau- ntau yam xav tau:
Tus qauv hloov pauv tus nqi: Cov khoom siv phau ntawv tsuas yog yuav tsum tau hloov kho qhov ntsuas qhov ntsuas thaum hloov cov khoom tshwj xeeb, lub sijhawm hloov pauv tsis pub dhau 20 feeb.
TSEEM CEEB: Tus txheej txheem phau ntawv lub hnab ntim tshuab tsuas yog 4m2, sib npaug rau peb ntawm cov cuab yeej siv hluav taws xob, thiab tsim nyog rau kev cob qhia hom kev tsim ntawm qhov tsawg.
Kev nqis peev pib: Cov phau ntawv phau ntawv lub hnab ntim tshuab raug nqi ntawm 20,000 thiab 50,000 yuan, attenth ntawm tus nqi ntawm cov cuab yeej siv tshuab, txo qhov pib rau cov lag luam me thiab micro.
Kev xyaum ntawm kev coj noj coj ua thiab kev lag luam muaj tswv yim qhia tau hais tias tsawg dua 5,000 kev cai- ua cov hnab ntawv, cov khoom siv phau ntawv raug nqi 12% tsawg dua rau cov khoom siv uas siv tau, thaum ua tau raws li tus kheej tsim cov cai.
V. Kev Tsim Kho Kev Lag Luam Kev Lag Luam thiab Kev Siv Tshuab
Tam sim no, muaj ob lub ntsiab lus ntawm kev sib koom ua ke hauv kev tsim cov ntawv ntim hnab tshuab:
Automation thiab Intelligent Deep Fusion: Cov khoom siv tiam tshiab sib koom ua ke 5G modules nrog MiCo huab platforms rau kev saib xyuas tej thaj chaw deb, kev saib xyuas kev kwv yees, thiab tiag - tshawb xyuas cov ntaub ntawv tsim tawm. Lub kaw lus ntse siv los ntawm ib lub tuam txhab tau txo cov khoom ua txhaum lub sij hawm los ntawm 2 teev mus rau 8 feeb, thaum nce cov khoom seem ntawm cov khoom muag los ntawm 35%.
Kev tawg hauv kev tsim khoom yooj yim: Los ntawm cov menyuam ntxaib digital, cov cuab yeej siv hluav taws xob tuaj yeem simulate cov khoom sib txawv ntawm cov khoom sib txawv hauv ib puag ncig virtual, compressing qauv hloov lub sij hawm los ntawm cov xuab moos mus rau feeb. Ib tus qauv ntawm txoj kev tshawb no tau hloov los ntawm A4 rau A3 lub hnab ntawv hauv 15 vib nas this xwb.
Cov kev siv thev naus laus zis no tau hloov kho kev lag luam toj roob hauv pes. Kev tshawb fawb txog kev lag luam kwv yees tias kev lag luam thoob ntiaj teb sib koom ntawm cov neeg tsim khoom siv lub hnab ntim puv puv yuav loj hlob los ntawm 62% mus rau 78% los ntawm 2028, nrog cov khoom siv phau ntawv rov qab mus rau cov lag luam tshwj xeeb.
Xaus:
Qhov sib txawv ntawm cov tshuab ntim khoom ntim tshuab thiab cov tshuab ntim khoom siv phau ntawv sawv cev rau kev hloov pauv hauv kev tsim khoom raws li Kev Lag Luam 4.0. Cov cuab yeej siv hluav taws xob rov txhais cov ciam teb kev lag luam ntawm lub hnab ntim khoom los ntawm kev tswj xyuas ntse, kev sib koom ua ke tag nrho, thiab cov khoom siv dav dav, thaum cov khoom siv phau ntawv khaws cov nqi los ntawm kev hloov kho thiab hloov pauv hauv cov khoom me me. Rau kev ntim khoom lag luam, kev xaiv cov khoom siv yuav tsum tsom mus rau qhov tseeb ntawm qhov ntsuas ntawm cov khoom lag luam, qhov nyuaj ntawm cov khoom thiab cov qauv nqi. Rau lub neej yav tom ntej, ob txoj kev thev naus laus zis no yuav sib koom ua ke rau lub sijhawm ntev, tsav kev lag luam ntim khoom kom muaj txiaj ntsig zoo thiab muaj txiaj ntsig zoo.